Hexagon nnounces Digital Factory solutions

Hexagon’s Manufacturing Intelligence division has launched its new digitalisation resolution, Digital Manufacturing unit, designed to assist producers construct extremely correct digital replicas of their factories. It permits producers to optimise their ground plans and rapidly pivot manufacturing strains right this moment, and function smarter and extra sustainable future factories with open interfaces that join digital twins of shopfloor belongings. Such options may save a world manufacturing firm £35 million per 12 months* by avoiding pricey errors and providing a 50% discount within the typical journey prices and the on-site coaching required.

Hexagon is uniquely positioned to deal with this challenge by way of its experience in delivering best-in-class accuracy actuality seize and surveying tools, software program to visualise, discover and simulate situations in 3D, and high-productivity cloud-native collaboration workflows. Digitalisation applied sciences are a confirmed know-how and have been used for over 20 years in civil infrastructure, structure and public security, however their potential has but to be absolutely realised within the manufacturing house the place vital disruption now requires producers – specifically brownfield website house owners – to rethink their manufacturing tools and use of house.

In accordance with analysis performed by Forrester and commissioned by Hexagon, 32% of producers consider that outdated or ineffective handbook processes and workflows are limitations to productiveness and collaboration. Digital Manufacturing unit is a future-ready different to conventional manufacturing unit planning that permits producers to not solely ramp up productiveness, but additionally enhance effectivity in remodelling, stopping pricey errors. It additionally empowers extra environment friendly collaboration between manufacturing and operations groups from wherever on the earth. The core of this resolution is improved entry to up-to-date knowledge in immersive digital environments that replicate actuality, addressing a significant barrier that sensible manufacturing unit initiatives face right this moment.

Digital Manufacturing unit leverages a complete portfolio of {hardware} and software program options that features Hexagon’s award-winning vary of actuality seize know-how – such because the Leica BLK2GO handheld imaging laser scanner, the Leica BLK ARC autonomous scanning module for robotic and cell carriers and terrestrial laser scanners just like the Leica RTC360 – that permit producers to seize and create dimensionally-accurate level clouds of the manufacturing unit ground. Utilizing the Leica Cyclone software program portfolio and Hexagon’s Actuality Cloud Studio, powered by the HxDR, producers can simply collaborate and rapidly course of knowledge from Hexagon or a buyer’s most popular scanning {hardware} to recreate up-to-date 3D areas with velocity and suppleness.

Hexagon presents full workflows to make sure producers obtain the utmost worth, from scanning the manufacturing unit and processing the info into actionable 3D fashions for numerous purposes, to managing the info within the cloud, making it simpler for crew members and exterior stakeholders to offer suggestions and make knowledgeable selections. Through the use of Digital Manufacturing unit, producers will be capable to:

Conduct digital excursions for distant manufacturing unit monitoring – Lead a digital tour of a manufacturing unit with distant entry, eliminating the necessity for managers and contractors to journey onsite.
Distant crew collaboration – Facilitate distant collaboration amongst key groups and stakeholders at any time, utilizing cloud-based instruments with evaluation and modelling capabilities with on-demand knowledge. Manufacturing unit planners and manufacturing managers could make selections remotely and supply suggestions with confidence primarily based on dependable and up-to-date knowledge.
Plan and rework manufacturing unit layouts with accuracy and element – Seize exact measurements of a manufacturing unit, creating a precise and dependable digital mannequin that may be accessed anytime from wherever. Manufacturing unit house owners can commonly monitor the progress of manufacturing strains below development in meticulous element, avoiding the prices related to sudden errors.
Simply improve and set up tools – Introduce and improve equipment reminiscent of machining centres, 3D printers, robotics and metrology methods by evaluating their addition or substitute in a risk-free digital mannequin. This helps forestall costly errors reminiscent of ordering incorrect elements, not having ample footprint or entry to put in a machine.
Create operational test-beds and innovate quicker – By testing out new machines, manufacturing unit ground layouts and workflows within the digital 3D atmosphere, corporations can rapidly determine feasibility and emissions issues, enabling them to higher perceive the potential advantages of recent know-how and make future-ready sensible factories a actuality.